SAIT's team used a chemical vapor deposition process to grow a graphene–silica assembly, called a graphene ball. Each graphene ball is composed of a SiOx nanoparticle center and surrounding graphene layers, constituting a 3D popcorn-like structure. The graphene-ball coating improves cycle life and fast charging capability by suppressing detrimental side reactions and providing efficient conductive pathways.
The graphene ball itself also serves as an anode material with a high specific capacity of 716.2 mAh g−1. A full-cell incorporating graphene balls increases the volumetric energy density by 27.6% compared to a control cell without graphene balls, showing the possibility of achieving 800 Wh L−1 in a commercial cell setting, along with a high cyclability of 78.6% capacity retention after 500 cycles at 5C and 60 °C. Samsung has patented the technology in South Korea and the US.