AEC tells us that by wrapping single-layer graphene (or r-GO) around silicon nanoparticles, the volume expansion/contraction of the Silicon during the battery's charge/discharge cycle can be cushioned by the flexibility and mechanical strength of the graphene. The graphene sheets also form a 3D conductive network which ensures good electrical contacts between the Silicon particles and the current collector.
AEC has already commercialized the material, and the company has a production capacity (at its Dayton, Ohio plant) of 50 tons/per year. AEC is expanding the plant and by 2020 will have a capacity of 1,000 tons/year (in Ohio and also in its Asia-based production site).
AEC says that the new anode material boasts 8X the specific capacity of current graphite anode materials. Coupled with a current cathode material, it can enhance the battery's capacity by 35%, and if coupled with an emerging cathode could increase the capacity by 100%.